現在人們生活水平不斷提高同時超聲技術也越來越深入到人們的生產和生活的各個領域。從超聲測厚度到超聲波診斷、治療、清洗、測距、捕魚等等的運用。不過超聲設備在清洗行業當中的很多應用方式,人們還是知之甚少在不清楚超聲波清洗的好處之前自然難以普及。超聲波清洗的優勢主要表現為:?
1、清洗(xi)效果(guo)好
運用(yong)于工業清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)的(de)(de)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)方(fang)式(shi)一(yi)般為(wei)人(ren)工清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)、有(you)機溶劑清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)、蒸汽(qi)氣相(xiang)(xiang)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)、高壓水射流(liu)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)和超聲波(bo)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)。超聲波(bo)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)技術一(yi)直(zhi)被被公認為(wei)是(shi)當前(qian)效(xiao)(xiao)(xiao)(xiao)率最(zui)高、效(xiao)(xiao)(xiao)(xiao)果(guo)最(zui)好的(de)(de)一(yi)種清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)方(fang)式(shi),其清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)效(xiao)(xiao)(xiao)(xiao)率達(da)(da)到了98%以上清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)潔凈度也(ye)達(da)(da)到了最(zui)高級別。而傳統的(de)(de)人(ren)工清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)和有(you)機溶劑清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)的(de)(de)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)效(xiao)(xiao)(xiao)(xiao)率僅(jin)僅(jin)為(wei)60%一(yi) 70%就(jiu)算是(shi)氣相(xiang)(xiang)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)和高壓水射流(liu)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)的(de)(de)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)效(xiao)(xiao)(xiao)(xiao)率也(ye)低于90%。清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)難度多(duo)大的(de)(de)零配件,將其放(fang)入清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)液(ye)內只要是(shi)能接觸到液(ye)體的(de)(de)地(di)方(fang)超聲波(bo)的(de)(de)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)作用(yong)都能達(da)(da)到。對于人(ren)工及其它(ta)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)方(fang)式(shi)不(bu)能完全有(you)效(xiao)(xiao)(xiao)(xiao)地(di)進行(xing)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)的(de)(de)工件都具有(you)顯著的(de)(de)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)效(xiao)(xiao)(xiao)(xiao)果(guo)。清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)時液(ye)體內產生的(de)(de)氣泡非常(chang)均(jun)勻這樣對于工件的(de)(de)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)效(xiao)(xiao)(xiao)(xiao)果(guo)也(ye)非常(chang)理想。超聲波(bo)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)可根據溶劑的(de)(de)不(bu)同達(da)(da)到不(bu)同的(de)(de)效(xiao)(xiao)(xiao)(xiao)果(guo)如:除(chu)(chu)油、除(chu)(chu)銹或磷化。配合清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)劑的(de)(de)使用(yong)加速污染物的(de)(de)分離和溶解可有(you)效(xiao)(xiao)(xiao)(xiao)防止(zhi)清(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)液(ye)對工件的(de)(de)腐蝕(shi)。
2、清洗(xi)成本(ben)低(di)
在所有(you)清(qing)(qing)洗(xi)(xi)方(fang)式中(zhong),清(qing)(qing)洗(xi)(xi)成(cheng)(cheng)本(ben)大體為(wei):設(she)備成(cheng)(cheng)本(ben)和消(xiao)耗成(cheng)(cheng)本(ben)。固特超聲的超聲波清(qing)(qing)洗(xi)(xi)設(she)備使用壽命都在十年以上,設(she)備購置成(cheng)(cheng)本(ben)可能普遍的會高(gao)(gao)于(yu)(yu)人工清(qing)(qing)洗(xi)(xi)和有(you)機堿性溶劑(ji)清(qing)(qing)洗(xi)(xi)的成(cheng)(cheng)本(ben)低于(yu)(yu)氣相(xiang)清(qing)(qing)洗(xi)(xi)和高(gao)(gao)壓水射流清(qing)(qing)洗(xi)(xi),對于(yu)(yu)消(xiao)耗成(cheng)(cheng)本(ben),以VGT-1018S為(wei)例,價(jia)格約(yue)為(wei)1萬元(yuan),耗電(dian)lkW/h約(yue)為(wei)0.6元(yuan);堿性金屬清(qing)(qing)洗(xi)(xi)劑(ji)1 kg,價(jia)格約(yue)為(wei)20元(yuan),可反復(fu)使用20-50 h(根據污染程度而定),相(xiang)當于(yu)(yu)0.4-1元(yuan)/h,而一般工件清(qing)(qing)洗(xi)(xi)時間僅(jin)為(wei)3-15分鐘即可,那么對于(yu)(yu)消(xiao)耗成(cheng)(cheng)本(ben)來說,采用超聲波清(qing)(qing)洗(xi)(xi)不僅(jin)清(qing)(qing)洗(xi)(xi)效(xiao)果最好而且清(qing)(qing)洗(xi)(xi)成(cheng)(cheng)本(ben)相(xiang)當于(yu)(yu)不到O.04元(yuan)/件,還不算節省的勞(lao)動力成(cheng)(cheng)本(ben)遠遠低于(yu)(yu)其他各類清(qing)(qing)洗(xi)(xi)方(fang)法(fa)。
3、避免勞動(dong)損傷
以(yi)前在環(huan)境較為臟亂的地(di)方通(tong)過(guo)繁重體力勞動(dong)可(ke)能(neng)需要(yao)很長時間(jian)來進行手(shou)工清洗(xi)(xi)(xi)的復雜機械零(ling)件(jian),通(tong)過(guo)超聲(sheng)波(bo)清洗(xi)(xi)(xi)機的作用之(zhi)(zhi)后改(gai)善了(le)勞動(dong)環(huan)境的同時還使得手(shou)工清洗(xi)(xi)(xi)對工件(jian)產(chan)生的傷害降到(dao)最低,減輕了(le)勞動(dong)強度(du)降低了(le)能(neng)耗同時在不斷(duan)提高額清洗(xi)(xi)(xi)精度(du)中清洗(xi)(xi)(xi)時間(jian)僅(jin)僅(jin)為原來的四分(fen)之(zhi)(zhi)一(yi)不到(dao)。此外超聲(sheng)波(bo)清洗(xi)(xi)(xi)能(neng)夠很有(you)效地(di)降低環(huan)境污染也能(neng)夠減少有(you)毒(du)溶(rong)劑對人(ren)類的損害。
綜上所述超(chao)聲(sheng)波清洗是目前清洗行(xing)業最好(hao)的選擇之(zhi)一,既能夠達到好(hao)的清洗機(ji)效果不損傷工件,同時達到了清洗成本低節能環保的要求。
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